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Sampling Sites Wastewater VOC survey

7/31/02 Wednesday and 8/1/02 Thursday

Shell Oil, Martinez, California, (BAAQMD Plant #A0011)

Intention of the study is to determine VOC emissions from wastewater, ambient air locations, and VOC emissions from ancillary wastewater system process units.

Water Sample procedures: Two methods will be used to collect water samples. A coliwasa is the preferred sampling method to be used for TPH gasoline analysis. However, if the depth of the wastewater is less than one foot or a manhole/junction box opening is not available then a 1-liter grab sample method shall be used to retrieve a representative sample.

  1. Coliwasa sample (Maximum sample size = 250 ml glass open mouth jar) (The term stands for composite liquid waste sampler). A coliwasa is designed to take a composite (from top to bottom) sample. The device used in this study is manufactured in high-density polyethylene with and Teflon coated topper. (Reference: ASTM method D5495-94 (2001) Standard Practice for Sampling with a Composite Liquid Waste Sampler). Samples will be transferred to 40-ml VOA for TPH gasoline analysis.
  2. Grab sample (Sample size = 1 liter container, with an aliquot transferred to 40-ml VOA if coliwasa not used.) The grab sample is designed to collect a liquid sample from a process pipe or from a fluid surface that can be accessed by the suitable device, i.e. manhole. The device used in this study uses a caged, i.e., protected, 1-liter glass sample container. (See ASTM method D6759-02 Standard Practice for Sampling Liquids Using grab and Discrete Depth samplers).
  3. Air Sample = air ambient air grab sample into a 6 liter Stainless steel Summa® passivated canisters. Canisters begin evacuated and will be allowed to return to ambient in wastewater areas and sewer openings.

Mechanics of Sampling: Sewer manholes and junction boxes will be sampled via coliwasa or grab container. Process line sampling will be use standard Shell sampling procedures.

Sample prep and organizational meeting:

Non-Refinery Personnel Damian Breen, Tim Dunn, Matt Gerhardt, and one additional BAAQMD staff to operate OVA meter.
Refinery Personnel Dan Glaze
Shell Labor: One (1) technician with confined space equipment (plus one laborer, if necessary)
Shell Equipment: LEL meter, equipment to open sewer manholes, and a forklift if necessary.
Brown & Caldwell Equipment 1 liter caged bottle sampler, i.e. grab sampler.
BAAQMD & ARB Equipment

plastic pipe: (a four foot section of three-inch PVC) coliwasa tubes, associated plastic pipe to lower sampling device, measuring tape, plumb bob, 10 Summa® passivated canisters, one ice chest, ice. 24 250-ml sample glass wide mouth bottles, 72 VOA glass 40-ml sampling vials, 40 1-liter glass sampling containers, one (1) thermometer, and OVA meter.

30 minutes maximum per wastewater sampling location

Time: Ambient air sampling, 15 minutes maximum per air sample.

Sampling Procedure for coliwasa and grab sampling locations

  1. Confirm if sampling area is a confined space entry using LEL meter and OVA meter. If lowering sampling device is considered a confined space activity then use Shell confined space entry procedures. Monitor for explosive gases using LEL throughout sampling activity.
  2. Take a measurement of organic gases at 2 inches below manhole lip using OVA. and record measurement.
  3. Take dimensions of sampling area and piping. Note if sewer is open or p-trap design.
  4. Measure depth of flow
  5. Lower 3-inch pipe containing coliwasa (or grab sampler) into sampling area if flow exist. Sample wastewater using coliwasa or grab device.
  6. Retrieve sampler. Place sample in secure location
  7. Repeat sample collection as necessary. Secure a separate sample for sample temperature measurement and observation of sample visual parameters using a graduated cylinder. Measure and record sample temperature using thermometer
  8. Store sample in wet ice.
  9. Retrieve 3 inch plastic pipe.
  10. Place used coliwasa samplers in plastic bag.
  11. Place used 3 inch PVC pipe place in plastic bag.
  12. If no flow, collect air sample using Summa canister using sampling procedure detailed in ARB QA manual Volume II Appendix Q.
  13. Close sampling area

Sampling Locations

(From Shell wastewater treatment schematic diagram DCN=665641)

Sample Date Sample Point Sample
Location
Sample Type
7/31/2002 30 ETP-2 equalization tank effluent Water - tap
15 ETP-1 equalization tank influent Water - tap
18 ETP-1 equalization tank effluent Water - tap
23 ETP-1 clarifier effluent Water - tap
36 ETP-2 equalization tank influent Water - tap
10 ETP-1 API separator influent Water - tap
11 ETP-1 influent (18" and 30" lines) Water - tap
5 ETP-1 influent (18" line alone) Water - tap
12 ETP-1 API separator effluent Water - tap
20 ETP-1 mixed liquor Water - sample thief
22 Pond 8 Water - sample thief
21 Pond 6 Water - sample thief
8C Lube west Water - sample thief
8D Lube east Water - sample thief
2 CPI influent Water - sample thief
1B OpCen cooling tower blowdown Water - tap
35 SWS No. 7 bottoms Water - tap
3 Chemical plant Water - sample thief
8/1/2002 39 ETP-2 aeration basin feed Water - tap
32 Delayed coking unit pad sump for pumps P-14401/14402 Air
32A Delayed coking unit pad sump for pumps P-13508/13509 Air
32B Delayed coking unit pad sump for pumps P-14498/14499 Air
35B Coke cutting water Water - tap
32C Delayed coking unit pad sump for pumps P-13942/13943 Air
6 SWS No. 3 bottoms Water - tap
1 LOP cooling tower blowdown Water - tap
7A LOP north Water - sample thief
7B LOP south Water - sample thief
31 Desalter brine deoiler Water - tap
32D Cat. reformer column 31 stripper caustic Water - tap
32E Cat. reformer column 31 stripper water wash Water - tap
7F LOP manhole 6 Water - Coliwasa
7E LOP manhole 5 Water - Coliwasa
7C LOP manhole 3 Water - Coliwasa
8 Gross oil separator effluent Water - tap
33 Process water tank 13188 Water - tap

Notes:

  1. Spiking - lab will spike a 1 out of ever ten water samples.
  2. Preservation - Samples will be taken with sample containers supplied by McCampbell Analytical Inc. with preservative. Preserve wastewater samples will be stored in wet ice and transported to lab on same day samples were taken.
  3. Trip/equipment blank prepared using laboratory deionized / low organic water using unused coliwasa.
  4. One duplicate will use a coliwasa (using new coliwasa) a new section of 3-inch PVC pipe.
  5. Sample Labeling Code example: S-1 for Shell sample point #1.
  6. Field staff will measure the relative volumes of aqueous phase and oil phase using a graduated cylinder. Staff will record phases present in sample (e.g., solids, emulsion, water layer, and oily layer).
  7. Procedure for analyzing the wastewater samples will be EPA method 8015/8020. The wastewater samples are one phase (water). Each wastewater sample will result in two analyses (TPH gasoline & TPH diesel). McCampbell Analytical 110, Second Avenue South, D#7, Pacheco, CA 94553.
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