Table C1-2: Boiler NOx Control Cost Calculations
Boiler Capacity |
Hrs of Operation |
Heat Release |
LNB/FGR/SCR Cost |
Annual Operating Costs |
Total |
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(MMBtu/hr) |
(hr/yr) |
(MMBtu/yr) |
Annualized |
NH3 Cost* |
SCR |
FGR Fan*** |
Fuel**** |
FD Fan |
SCR/CEM |
Annualized |
Capital ($/yr) |
Heater/Pump** |
Consumption |
***** |
Maintenance |
Cost ($/yr) |
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50 |
8760 |
438000 |
$110,270 |
$1,314 |
$549 |
$28,742 |
$17,520 |
$17,964 |
$10,000 |
$186,359 |
50 |
6570 |
328500 |
$110,270 |
$986 |
$412 |
$21,557 |
$13,140 |
$13,473 |
$10,000 |
$169,837 |
50 |
4380 |
219000 |
$110,270 |
$657 |
$275 |
$14,371 |
$8,760 |
$8,982 |
$10,000 |
$153,315 |
50 |
2454 |
122700 |
$110,270 |
$368 |
$154 |
$8,052 |
$4,908 |
$5,032 |
$10,000 |
$138,784 |
50 |
2190 |
109500 |
$110,270 |
$329 |
$137 |
$7,186 |
$4,380 |
$8,084 |
$10,000 |
$140,385 |
50 |
876 |
43800 |
$110,270 |
$131 |
$55 |
$2,874 |
$1,752 |
$2,156 |
$10,000 |
$127,238 |
70 |
8760 |
613200 |
$115,531 |
$1,840 |
$769 |
$35,928 |
$24,528 |
$28,742 |
$12,600 |
$219,938 |
70 |
6570 |
459900 |
$115,531 |
$1,380 |
$577 |
$26,946 |
$18,396 |
$21,557 |
$12,600 |
$196,986 |
70 |
4380 |
306600 |
$115,531 |
$920 |
$384 |
$17,964 |
$12,264 |
$14,371 |
$12,600 |
$174,034 |
70 |
2190 |
153300 |
$115,531 |
$460 |
$192 |
$8,982 |
$6,132 |
$7,186 |
$12,600 |
$151,083 |
70 |
1865 |
130550 |
$115,531 |
$392 |
$164 |
$7,649 |
$5,222 |
$6,119 |
$12,600 |
$147,677 |
70 |
876 |
61320 |
$115,531 |
$184 |
$77 |
$3,593 |
$2,453 |
$2,874 |
$12,600 |
$137,312 |
80 |
8760 |
700800 |
$125,625 |
$2,102 |
$879 |
$35,928 |
$28,032 |
$28,742 |
$13,800 |
$235,108 |
80 |
6570 |
525600 |
$125,625 |
$1,577 |
$659 |
$26,946 |
$21,024 |
$21,557 |
$13,800 |
$211,187 |
80 |
4380 |
350400 |
$125,625 |
$1,051 |
$439 |
$17,964 |
$14,016 |
$14,371 |
$13,800 |
$187,267 |
80 |
2190 |
175200 |
$125,625 |
$526 |
$220 |
$8,982 |
$7,008 |
$7,186 |
$13,800 |
$163,346 |
80 |
1752 |
140160 |
$125,625 |
$420 |
$176 |
$7,186 |
$5,606 |
$5,748 |
$13,800 |
$158,562 |
80 |
876 |
70080 |
$125,625 |
$210 |
$88 |
$3,593 |
$2,803 |
$2,874 |
$13,800 |
$148,993 |
100 |
8760 |
876000 |
$134,443 |
$2,759 |
$1,153 |
$43,113 |
$35,040 |
$17,964 |
$16,100 |
$250,573 |
100 |
6570 |
657000 |
$134,443 |
$2,070 |
$865 |
$32,335 |
$26,280 |
$13,473 |
$16,100 |
$225,566 |
100 |
4380 |
438000 |
$134,443 |
$1,380 |
$577 |
$21,557 |
$17,520 |
$8,982 |
$16,100 |
$200,558 |
100 |
2190 |
219000 |
$134,443 |
$690 |
$288 |
$10,778 |
$8,760 |
$4,491 |
$16,100 |
$175,551 |
100 |
1480 |
148000 |
$134,443 |
$466 |
$195 |
$7,284 |
$5,920 |
$3,035 |
$16,100 |
$167,443 |
100 |
876 |
87600 |
$134,443 |
$276 |
$115 |
$4,311 |
$3,504 |
$1,796 |
$16,100 |
$160,546 |
130 |
8760 |
1138800 |
$151,560 |
$3,679 |
$1,538 |
$43,113 |
$45,552 |
$32,335 |
$19,300 |
$297,078 |
130 |
6570 |
854100 |
$151,560 |
$2,759 |
$1,153 |
$32,335 |
$34,164 |
$24,251 |
$19,300 |
$265,523 |
130 |
4380 |
569400 |
$151,560 |
$1,840 |
$769 |
$21,557 |
$22,776 |
$16,168 |
$19,300 |
$233,969 |
130 |
2190 |
284700 |
$151,560 |
$920 |
$384 |
$10,778 |
$11,388 |
$8,084 |
$19,300 |
$202,414 |
130 |
1288 |
167440 |
$151,560 |
$541 |
$226 |
$6,339 |
$6,698 |
$4,754 |
$19,300 |
$189,418 |
130 |
876 |
113880 |
$151,560 |
$368 |
$154 |
$4,311 |
$4,555 |
$3,234 |
$19,300 |
$183,482 |
150 |
8760 |
1314000 |
$161,190 |
$4,336 |
$1,813 |
$53,892 |
$52,560 |
$21,557 |
$21,300 |
$316,647 |
150 |
6570 |
985500 |
$161,190 |
$3,252 |
$1,359 |
$40,419 |
$39,420 |
$16,168 |
$21,300 |
$283,108 |
150 |
4380 |
657000 |
$161,190 |
$2,168 |
$906 |
$26,946 |
$26,280 |
$10,778 |
$21,300 |
$249,569 |
150 |
2190 |
328500 |
$161,190 |
$1,084 |
$453 |
$13,473 |
$13,140 |
$5,389 |
$21,300 |
$216,029 |
150 |
1182 |
177300 |
$161,190 |
$585 |
$245 |
$7,272 |
$7,092 |
$2,909 |
$21,300 |
$200,592 |
150 |
876 |
131400 |
$161,190 |
$434 |
$181 |
$5,389 |
$5,256 |
$2,156 |
$21,300 |
$195,906 |
175 |
8760 |
1533000 |
$173,053 |
$4,993 |
$2,087 |
$71,856 |
$61,320 |
$35,928 |
$23,700 |
$372,937 |
175 |
6570 |
1149750 |
$172,591 |
$3,745 |
$1,565 |
$53,892 |
$45,990 |
$26,946 |
$23,700 |
$328,429 |
175 |
4380 |
766500 |
$172,591 |
$2,497 |
$1,044 |
$35,928 |
$30,660 |
$17,964 |
$23,700 |
$284,383 |
175 |
2190 |
383250 |
$172,591 |
$1,248 |
$522 |
$17,964 |
$15,330 |
$8,982 |
$23,700 |
$240,337 |
175 |
1104 |
193200 |
$172,591 |
$629 |
$263 |
$9,056 |
$7,728 |
$4,528 |
$23,700 |
$218,495 |
175 |
876 |
153300 |
$172,591 |
$499 |
$209 |
$7,186 |
$6,132 |
$3,593 |
$23,700 |
$213,909 |
200 |
8760 |
1752000 |
$192,022 |
$5,782 |
$2,417 |
$89,820 |
$70,080 |
$35,928 |
$26,000 |
$422,048 |
200 |
6570 |
1314000 |
$192,022 |
$4,336 |
$1,813 |
$67,365 |
$52,560 |
$26,946 |
$26,000 |
$371,041 |
200 |
4380 |
876000 |
$192,022 |
$2,891 |
$1,208 |
$44,910 |
$35,040 |
$17,964 |
$26,000 |
$320,035 |
200 |
2190 |
438000 |
$192,022 |
$1,445 |
$604 |
$22,455 |
$17,520 |
$8,982 |
$26,000 |
$269,028 |
200 |
1074 |
214800 |
$192,022 |
$709 |
$296 |
$11,012 |
$8,592 |
$4,405 |
$26,000 |
$243,036 |
200 |
876 |
175200 |
$192,022 |
$578 |
$242 |
$8,982 |
$7,008 |
$3,593 |
$26,000 |
$238,425 |
230 |
8760 |
2014800 |
$203,584 |
$6,701 |
$2,801 |
$89,820 |
$80,592 |
$53,892 |
$28,700 |
$466,090 |
230 |
6570 |
1511100 |
$203,584 |
$5,026 |
$2,101 |
$67,365 |
$60,444 |
$40,419 |
$28,700 |
$407,638 |
230 |
4380 |
1007400 |
$203,584 |
$3,351 |
$1,401 |
$44,910 |
$40,296 |
$26,946 |
$28,700 |
$349,187 |
230 |
2190 |
503700 |
$203,584 |
$1,675 |
$700 |
$22,455 |
$20,148 |
$13,473 |
$28,700 |
$290,735 |
230 |
995 |
228850 |
$203,584 |
$761 |
$318 |
$10,202 |
$9,154 |
$6,121 |
$28,700 |
$258,841 |
230 |
876 |
201480 |
$203,584 |
$670 |
$280 |
$8,982 |
$8,059 |
$5,389 |
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